• Rigid Box

    Rigid Box packaging, known for its sturdy support and elegant appearance, is an excellent option for premium cosmetic products. Often referred to as set-up boxes or luxury packaging, this type of packaging elevates the unboxing experience and ensures the protection of delicate items.
    Custom Beauty Box provides you with custom-branded set-up box packaging solutions for the beauty industry.

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What is Rigid Box or Set-Up Box?

Custom rigid boxes are constructed from a robust paper-based material, typically featuring a 2-3mm thick chipboard core, elegantly encased in decorative specialty paper. These boxes are often referred to as set-up boxes or luxury packaging due to their sophisticated appearance and tactile quality. They are ideally suited for high-end products such as upscale creams, luxury perfumes, delicate essential oil containers, and other premium cosmetic items.

Moreover, these bespoke boxes not only add a touch of sophistication but also significantly enhance the customer’s unboxing experience. This, in turn, provides an excellent opportunity to reinforce your brand’s story and leave a lasting impression on your customers.

Rigid Box Types

Understanding the Structure of Rigid Box Packaging is Fundamental.

Rigid boxes are fundamentally composed of two elements—a lid and a base, which can also be described as the top and bottom parts of the box. These boxes come in a myriad of shapes and sizes, including square, rectangular, circular, triangular, and even V-shaped configurations. In the packaging industry, however, the categorization of rigid box styles typically revolves around the type of lid they employ.

Rigid Box Types Overview

Telescopic Lids—Full Telescope Rigid Box

A Classic Full Telescope Rigid Box features a lid that completely covers the base, offering enhanced protection and an elegant presentation for premium products.

Tray with Sleeve

This type features a lid that fully extends over the base, combined with an inner tray that slides into a protective outer sleeve for an added layer of security and sophistication.

Partial Cover (Partial Telescope) Rigid Box-Classic Shoe Box

The Classic Shoe Box style features a lid with a traditional 1-inch deep lip, providing a simple yet effective closure. Despite its name, this versatile rigid box design is suitable for a wide range of products beyond just footwear.

Neck Box (Shouldered Or Shoulder Box)

A Neck Box, also known as a Shouldered or Shoulder Box, is a type of partial telescope rigid box featuring an internal tray that extends above the base to form a “neck,” with the upper edge of the base acting as the “shoulder.”

Besides, Neck Box variations often feature an elongated “neck” that extends well past the base’s lip, creating a noticeable gap between the lid and the base.

Hinged Lids Flip Top Rigid Boxes

A rigid flip top box is a sturdy packaging option with a hinged lid. It offers durability and easy access to contents without the need for additional closures.

Clamshell Rigid Box

A clamshell rigid box is a packaging solution that opens like a clamshell, with two halves connected by a hinge.

Rigid Box Materials

  • Rigid boxes, known for their durability and premium presentation, are a popular choice in packaging for luxury goods, electronics, and gifts.
  • These boxes are typically constructed from a high-density paperboard, usually around 800gsm to 1,200gsm in thickness, which provides the structural integrity needed for a sturdy, protective container.
  • Unlike folding cartons, rigid boxes retain their shape and do not collapse, offering an excellent form of protection combined with a high-end aesthetic appeal. The material’s strength allows for a variety of customizations, including embossing, foil stamping, and intricate cuts, making rigid boxes not just packaging, but a part of the product experience.

How Are Rigid Boxes Made?

Rigid Box Production Process Overview

Step 1: Sizing

The production of rigid boxes begins with a flat sheet of paperboard, typically at least 800gsm in thickness. This paperboard is precisely cut and scored to designate the areas where folds will occur, setting the stage for the next steps in the box’s construction.

Step 2: Die Cutting

Once sized, the paperboard is sent through a die-cutting machine. This process utilizes custom molds to make precise cuts and notches, shaping features like windows and tabs that assist in later assembly. This ensures accurate detailing and facilitates the next steps in construction.

Step 3: Folding

Next, the sides of the paperboard are folded upward and securely fastened to create the foundational shape of the box. This forms the basic skeleton of the packaging, ready for further embellishment.

Step 4: Printing

At this stage, a design is applied to a separate piece of paper—referred to as the wrap—which may also undergo lamination and enhancements like foil stamping or embossing. The wrap is then automatically glued to conform perfectly to the box’s pre-folded shape.

Step 5: Wrapping

Finally, the wrap is meticulously applied around the box, fitting snugly to complete the assembly. This final step transforms the simple paperboard into your vibrant and structured rigid box, ready for use.

CBB Services

CustomBeautyBox provides a range of eco-friendly paper tube packaging options for cosmetics, each with the support of our seasoned experts, rapid prototyping, and personalized design services. We are dedicated to ensuring your products look good and uphold environmental values.

Unparalleled Support

Our team is dedicated to providing you with unmatched support, ensuring your makeup packaging stands out in a competitive market.

Quality Assurance

We uphold rigorous quality standards to guarantee that your custom makeup packaging meets the highest benchmarks.

Quick Sampling

Visualize your packaging within a swift 3-day sample turnaround, followed by a 15-20 day lead time for mass production. Your packaging journey starts here!

Sustainability Consultation

Let us guide you towards eco-conscious choices for your packaging, making a positive impact on the environment.

Limitless Customization

Explore a wide array of customization options, tailor-made to align seamlessly with your brand’s identity.

How to Customize Rigid Box Packaging?

Customizing rigid box packaging for your own cosmetic brand is a strategic way to enhance brand identity and appeal to consumers. Here’s a guide on how to personalize rigid box packaging to make your brand stand out:

  • Step 1

    Define Your Branding Elements

    Begin by pinpointing the essential elements of your brand such as your logo, color scheme, and distinctive design motifs that embody your brand’s ethos.

  • Step 2

    Select the Box Size and Style

    Choose from a variety of shapes and sizes to perfectly encase your cosmetic products. Whether you need a small box for lipsticks or a larger one for makeup sets, it’s important to select dimensions that suit your product range.

    Step 2

  • Step 3

    Choose Material and Finishes

    Opt for high-quality paperboard material and decide on a finish that complements your brand. You can choose from finishes like matte, glossy, or textured to add a touch of luxury.

  • Step 4

    Design Your Graphics

    Collaborate with a design team to create compelling graphics that resonate with your brand. You can provide your own artwork or work together with designers to develop a visual that conveys your brand’s message effectively.

    Step 4

  • Step 5

    Incorporate Functional Features

    Consider the user experience by including functional elements such as magnetic closures or ribbon pulls that enhance the unboxing experience and offer convenience.

  • Step 6

    Select Eco-Friendly Options

    Emphasize your brand’s dedication to sustainability by choosing eco-friendly materials and production methods. This commitment can be highlighted in your packaging design to resonate with environmentally conscious consumers.

    Step 6

  • Step 7

    Review and Approve a Prototype

    Before proceeding with full production, evaluate a prototype of your custom rigid box packaging. This ensures the packaging meets your expectations in design, quality, and functionality.

  • Step 8

    Place Your Order

    Once satisfied with the prototype, place your order. The production process will be handled with meticulous attention to detail, ensuring your custom cosmetic packaging is crafted to perfection.

    Step 8

Benefits & Importance of Custom Paper Tube Packaging

Custom paper tube packaging for cosmetics is not just a packaging choice; it’s a strategic decision that brings a multitude of benefits to brands and consumers alike, reinforcing the importance of this eco-friendly alternative in the beauty industry.

  • Protection and Quality: Custom rigid boxes, constructed from durable paperboard, provide excellent protection for luxury items and electronics, ensuring products arrive in pristine condition.
  • Aesthetic and Experience: These boxes enhance the visual appeal and unboxing experience, making a strong first impression that is vital for luxury and high-end markets.
  • Branding and Marketing: Rigid boxes are customizable, allowing brands to use their design and packaging to differentiate products and convey brand messages effectively.
  • Sustainability and Cost-Effectiveness: Made from recyclable materials, these boxes appeal to eco-conscious consumers and, despite higher initial costs, their durability and potential for reuse offer long-term financial benefits.

Why Custom Beauty Box?

When it comes to choosing a partner for your fragrance packaging, Custom Beauty Box stands out with a compelling mix of quality, creativity, and sustainability. We’re not just a packaging company; we’re innovators in eco-friendly solutions, dedicated to enhancing the unboxing experience with custom designs that reflect your brand’s unique character.

* Leaders in Sustainable Packaging

Choosing Custom Beauty Box for your paper tube packaging needs signifies a step towards environmental stewardship. As leaders in eco-friendly packaging solutions, we help your brand make a positive statement about its dedication to the planet, connecting with customers who value ecological sustainability.

* Tailored to Reflect Your Brand

At Custom Beauty Box, we view packaging as an extension of your brand’s essence. Our personalized services are designed to ensure your paper tube packaging perfectly mirrors your brand’s identity, establishing a strong and memorable market presence.

* Uncompromised Quality Assurance

Our rigorous quality control measures guarantee that your paper tube packaging not only looks exceptional but is also durable and protective. We’re committed to elevating the appearance and durability of your products, ensuring they stand out for all the right reasons.

* Efficient Production Timelines

We understand the dynamic nature of the beauty and personal care industry. Our streamlined production process is designed to deliver prototype packaging within just 3 days and complete bulk orders within 15-20 days, fitting seamlessly into your product launch timeline.

* Boundless Customization Possibilities

Let your creativity flow with Custom Beauty Box. From premium finishes to unique textures, we offer a wide range of customization options that allow you to create a truly one-of-a-kind paper tube packaging experience that captivates and delights your customers.

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